Operations And Maintenance

Senvion India has a highly efficient in-house Operation and Maintenance (O&M) team that is actively managing Wind Farm Power Projects in multiple Indian states. Our team serves a prestigious clientele, including the industry's leading Independent Power Producers (IPPs).

What we do

Senvion India takes pride in providing flexible services that are tailored to our customers' specific needs and expectations. We developed FleetPro, a cutting-edge digital platform that enables efficient monitoring and control of wind farm fleets. Our digitised platform ensures optimal operations for maximum productivity by focusing on performance and machine availability.

 

Service Results

Maintenance Quantity MW Comment
Total combined capacity under service 538 1364 As of October 2025
Service technicians 225   As of October 2025
Markets with service presence* 38   26 sites located in 4 states of India
Lost Time Injuries Rate (LTIR) 0   As of October 2025
Lost Production Factor (LPF) <2   As of October 2025

Services

Operations and Maintenance

Experience and Capabilities
Over a Decade of Expertise: Senvion brings more than ten years of experience in the operation and maintenance (O&M) of wind turbines, backed by a team of highly skilled professionals dedicated to managing and optimising wind assets. Flexible Service Offerings: We provide both comprehensive and customised O&M services, tailored to customer needs, with contract durations ranging from 10 to 25 years. Performance-Driven Approach: Our O&M team is committed to maximising asset yield to ensure the best possible return on investment (ROI). Use of Original Spare Parts: We prioritise the use of genuine spare parts to maintain reliability and performance. Dedicated In-House Maintenance Team: Our internal team handles all aspects of maintenance, ensuring consistent quality and responsiveness. Innovative Craneless Solutions: We’ve developed craneless maintenance techniques to reduce costs and minimise right-of-way (ROW) challenges. Value-Added Services: We offer additional services aimed at enhancing asset performance and reliability.
Service philosophy
Dedicated Asset Management: Each wind farm is supported by dedicated personnel who perform regular troubleshooting, maintenance, and inspections. Strategic Spare Parts Inventory: All sites are equipped with sufficient stock of original spare parts, supported by regional stores for rapid response. Continuous Improvement: We apply lessons learned through retrofit solutions to enhance safety and operational efficiency. 24/7 Monitoring: All assets are continuously monitored from our Turbine Control Centre (TCC) to ensure optimal performance. Maintenance Audits: Regular audits are conducted to assess and maintain the health of each asset.
Turbine Control Center (TCC)
Senvion operates a dedicated Turbine Control Centre (TCC) in Baramati for 24/7 asset monitoring. Developed its own proprietary SCADA system – FleetPro®, designed for high-level data integration. FleetPro® offers a comprehensive solution for monitoring, remote control, and data management. Web-based platform that requires no additional hardware installation or administration.
Repair Solutions
In-house repair centre in Baramati for electronic spare parts. Established rate contracts with OEM suppliers for high-quality repairs within defined timelines. Strong Standard Operating Procedures (SOPs) in place for supplier onboarding to ensure repair quality. Dedicated blade technician team, supported by engineering staff and manlifts for up-tower blade maintenance.
QHSE Initiatives
Safety First Culture: At Senvion, safety is our highest priority. We foster a culture of safety with a clear goal: Zero Harm. ISO-Aligned Systems: Our processes align with ISO 45001 and ISO 14001 standards, ensuring structured risk assessments, safe work procedures, and continuous improvement. We strictly adhere to best practices such as Permit to Work (PTW), Toolbox Talks (TBT), and Lockout/Tagout (LOTO). Subcontractor Safety Oversight: We conduct regular safety audits of our subcontractors to ensure compliance and promote a shared safety culture. Training & Awareness: Safety campaigns, training sessions, and mock drills are regularly organised to reinforce safety awareness across all teams.